Ray Sanat-AH slurry pump

A slurry pump is a type of pump designed for pumping liquid containing solid particles. They are often used in the mining of coal and other minerals.[1] Slurry pumps are more robust than liquid pumps and can withstand wear due to abrasion, and often use parts that are designed to be replaced when worn out.

Slurry pumps vary in design and construction to handle different types of slurry, which can differ in the concentration of solids, the size and shape of solid particles, and the composition of the solution. Centrifugal, positive displacement, and vortex pumps can be used for slurry. Centrifugal slurry pumps can have between bearing-supported shafts with split casing or rubber- or metal-lined casing. Configurations include horizontal, vertical suspended and submersible.

Uses

Slurry pumps are widely used in transport of abrasive solids in industries such as mining, dredging, and steel. They are often designed to be suitable for heavy-wearing and heavy-duty uses. Depending on the mining process, some slurries are corrosive which presents a challenge because corrosion-resistant materials like stainless steel are softer than high-iron steel.

Slurry is usually classified according to the concentration of solids. Engineering classification of slurry is more complex and involves concentration, particle size, shape and weight in order to determine abrasion severity. For engineering selection of slurry pumps, slurry is classified as class 1, class 2, class 3 and class 4.

Materials

The most common metal alloy used to build slurry pumps is known as "high chrome", which is basically white iron with 25% chromium added to make it less brittle. Rubber line casings are also used for certain application where the solid particles are small.

Components

Impeller

The impeller,[2] either elastomer, stainless steel or high-chrome material, is the main rotating component which normally has vanes to impart the centrifugal force to the liquid.

Casing

Split outer casing halves of cast contain the wear liners and provide high operation pressure capabilities. The casing shape is generally of semi-volute or concentric, efficiencies of which are less than that of the volute type.

Shaft and Bearing Assembly

A large diameter shaft with a short overhang minimizes deflection and vibration. Heavy-duty roller bearing are housed in a removable bearing cartridge.

Shaft sleeve

A hardened, heavy-duty corrosion-resistant sleeve with O-ring seals at both ends protects the shaft. A split fit allows the sleeve removed or installed quickly.

Shaft Seal

Expeller drive seal, Packing seal, Mechanical seal.

Drive Type

V-belt drive, gear reducer drive, fluid coupling drive, and frequency conversion drive devices.

Types, classification and selection

Engineers must consider the capacity, head, solids handling capacity, efficiency and power, speed, and NPSH before selecting an appropriate slurry pump. Many factors and corrections to the duty point affect the calculation of brake horsepower and wear.[3] The peripheral speed of the impeller is one of the main features and classification of slurry pumps. Speed must be in accordance with the slurry type classification (abrasion classification) in order to maintain a reasonable life in service due to high abrasion of solids.

Submersible

Submersible slurry pumps are placed at the bottom of a tank, lagoon, pond, or another water-filled environment, and suction solids and liquids right at the pump itself. The materials are taken in at the intake and passed through a hose connected to the discharge valve.

Self-Priming

A self-priming slurry pump is operated from land, and a hose is connected to the pump's intake valve. The self-priming pump draws the slurry to the pump then discharges the material from there.

Flooded Suction

The flooded suction slurry pump is connected to a tank or hopper and uses gravity to move slurry and liquid from the enclosure. Located at the bottom or below the water, the pump uses the force of gravity to continuously fill the pump and then passes the material out through the discharge valve.

References

  1. ^ Elkholy, Ahmed (1 January 1983). "Prediction of abrasion wear for slurry pump materials". Wear. 84 (1): 39–49. doi:10.1016/0043-1648(83)90117-5. ISSN 0043-1648. Retrieved 17 February 2025.
  2. ^ Khalid, Y.A.; Sapuan, S.M. (1 January 2007). "Wear analysis of centrifugal slurry pump impellers". Industrial Lubrication and Tribology. 59 (1): 18–28. doi:10.1108/00368790710723106. ISSN 0036-8792. Retrieved 17 February 2025.
  3. ^ Root-dynamic Centrifugal Slurry Pumps ANSI/HI 12.1-12.6-2016
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